Modernization of VVERs: Lessons learned by western partners
by Franz Hilbert, Framatome ANP, Hammerbacherstrasse 12-14,
Postfach 3220 Germany, Tel: +49 9131 189 2818
email: franz.hilbert@framatome-anp.de
The modernization of an operating nuclear power
plant is a much more challenging task than the construction of
a new plant.
In fact, it requires the same detailed preparations
and skills as are needed for open-heart surgery.
Modernization activities and lessons
The engineers of Siemens nuclear division - now
part of Framatome ANP - have been forced more and more to practice
such "open-heart surgery"; i.e. to replace components
within a fixed time schedule.
Cooperation on projects for VVERs started as
early as 1970 with the introduction of Siemens I&C technology
at Loviisa in Finland, which was later followed by similar activities
at all VVERs, as shown in Figure 1.
Activities for VVERs can be divided into four groups.
Most of such activities have been performed in
close cooperation with companies mainly from France, Spain, Belgium,
Great Britain, Russia, Czechia, Slovakia and Italy.
The financing has been substantially from the
EU (Tacis, Phare, EBRD, Euratom) but also from governmental resources
and Western utilities.
The first group includes generic studies as well
as material, thermodynamic and seismic analyses; i.e. theoretical
recommendations aimed at identifying deviations from current standards.
The second group covers the installation of individual
items of equipment to reduce risk, i.e. automated diagnostics
systems, remote-controlled tools and nondestructive in-service
examinations.
The objective of the third and most expensive
group has been to improve safety by upgrading or replacing existing
components.
This group includes such fields as radwaste treatment,
I&C, fire protection, valves and piping, and emergency power
supply.
Finally, the fourth group is related to the mitigation
of beyond-design events.
These activities include hardware backfits such
as hydrogen recombiners and filtered containment venting systems
as well as upgrades of operating procedures and training of personnel
on plant simulators.
The main lesson that has been learnt with various
partners from different cultures is that the success of a modernization
project is hardly threatened by issues of a technical nature.
A vital role is played by issues such as cultural
backgrounds, the spirit of a project, the ability to stick to
decisions once taken, the locations at which work is performed,
and the existence of standardized procedures, even for simple
things. |